Ege Carpets – Enhances Production Efficiency and Quality with Optipeople’s Real-Time Dashboards and Proactive Maintenance Solutions

- Dashboard Widgets. Ege Carpets is collaborating with Optipeople to develop innovative widgets that display the current number of meters produced in real-time on a large screen in the production area for each shift.
This solution makes Ege Carpets’ expectations clear to employees, promotes positive competition between shifts, and fosters a sense of community around the shared goal of meeting the target number of meters for each shift. - Ege Carpets has set up maintenance alarms in Opticloud’s TPM module. The alarms enable blade changes on the looms based on production hours rather than calendar-based intervals.
This means maintenance is performed precisely when needed, based on actual wear and usage, rather than fixed time intervals. Ege Carpets thus reduces the risk of unplanned downtime, increases machine uptime, and ensures a more continuous production flow.
“We use Optipeople’s Opticloud solution to log all stoppages on the machine with the aim of minimizing
frequent stoppage causes and responding to trends. This has given us unique opportunities to respond
more proactively when we see specific groups of stoppage causes moving in the wrong direction.”
In practical terms, this has resulted in fewer stoppages on the machines, leading to less variation in the
product, thereby helping to further improve quality.
”We have also begun integrating raw material suppliers involved in the process who are directly related
to stoppage causes, creating a data foundation for a strong collaborative working group. This enables
us to focus deeply on individual stoppage causes. This has led to better collaboration thanks to the
strengthened data foundation and improved commitment from suppliers when the issues are
visualized.”
Martin Tokkesdal
Weaving Department Manager
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