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EMS module

Cut waste, not corners

Connect energy consumption directly to production output. Find anomalies and optimization opportunities automatically.

Typical results

10-20%
Reduction in energy consumption
Real-time
Visibility into energy waste
100%
ESG reporting data coverage

You can't reduce what you can't see

Energy is often the second-largest cost in manufacturing, yet most factories have no visibility into where it goes. Monthly utility bills tell you nothing about which machines waste energy or when consumption spikes. The Energy module connects real-time consumption data directly to your production.

Everything you need for energy transparency

Real-time kWh tracking

Monitor energy consumption per machine, line, or facility in real time. Understand exactly where energy is used, and wasted.

Sensor telemetry

Connect temperature, vibration, flow, and pressure sensors directly to production. See the full picture beyond just energy.

Anomaly detection

Automatically detect unusual consumption patterns. Get alerted to leaks, inefficiencies, or equipment degradation early.

Energy per unit produced

Link energy consumption to production output. Understand your true cost per unit and identify optimization opportunities.

Sustainability reporting

Generate energy and carbon reports for ESG compliance. Track progress against sustainability targets with real data.

Benchmarking

Compare energy performance across machines, shifts, and time periods. Identify best performers and replicate their patterns.

Go deeper

How it works

  1. 01

    Measure

    Connect energy meters and sensors to your machines. Start collecting granular consumption data automatically.

  2. 02

    Analyze

    See energy consumption per machine, per shift, and per unit produced. Identify waste patterns and anomalies.

  3. 03

    Optimize

    Act on insights to reduce consumption, lower costs, and meet sustainability targets with measurable results.

Product view

Energy data meets production data

See energy consumption alongside production output, machine status, and environmental conditions in one unified view.

Energy use for one machine over 48 hours in OptiPeople Data Platform

Turn insight into action

We help you get your orders produced.